Izinyathelo zokucubungula i-green tea matcha powder:

(1) Indawo yokudayisa amaqabunga amasha
Ngokufanayo nokucubungula nokusabalalisa itiye eliluhlaza. Sabalalisa amaqabunga ahlanzekile ahlanzekile aqoqiwe abe mncane ebhodini loqalo endaweni epholile futhi enomoya ukuze amaqabunga alahlekelwe umswakama. Ubukhulu bokusabalalisa ngokuvamile buyi-5-10cm. Isikhathi esijwayelekile sokusabalalisa itiye amahora angama-8-10 wetiye lasentwasahlobo namahora angama-7-8 wetiye lasekwindla. Sabalalisa amaqabunga amasha kuze kube yilapho amahlumela namaqabunga ethambile futhi umbala wamaqabunga uluhlaza okwesibhakabhaka, ngokuncipha kwesisindo ngo-5% kuya ku-20%. Ngesikhathi senqubo yokusabalalisa amaqabunga amasha, kuye ngesivinini senqubo yokubuna, kuyadingeka ukuthi uhlale ubamba ukushuba okuhlukile kanye nezinga lokuphefumula kweqabunga elisha elisakazeka, futhi ulungise isikhathi sokusabalala nganoma yisiphi isikhathi.

(2) Ukwelashwa kokuvikela okuluhlaza
Inqubo yokuvikela okuluhlaza yenziwa ngesikhathi sokusakazeka kwamaqabunga amasha. Uma ibekwe emahoreni ama-2 ngaphambi kokubuna, sebenzisa isilinganiso esithile sokugxilisa isivikelo esiluhlaza emaqabunga etiye amasha ukuze uthole ukwelashwa kobuchwepheshe bokuvikela okuluhlaza, okuwavumela ukuthi asebenze futhi akhiqize umphumela wokuvikela oluhlaza. Ukwelashwa kokuvikela okuluhlaza kuyadingeka
Qaphela lapho upheqa, futhi ungadali umonakalo owenziwe emaqabunga amasha ukuze uwavimbele ukuthi aguquke abe bomvu futhi aphazamise ikhwalithi yempushana yetiye eluhlaza.

(3) Iqedile ukuqopha
Inhloso yokubuna iyafana naleyo yokucubungula itiye eliluhlaza elijwayelekile, okuhloswe ngalo ukucekela phansi umsebenzi wama-enzyme emaqabunga amasha, ukuvimbela i-enzymatic oxidation ye-polyphenolic compounds, ukuvimbela amaqabunga ukuthi aphenduke abe bomvu, futhi uqinisekise umbala omusha oluhlaza kanye nesobho elicacile. umbala we-tea powder. Hamisha ingxenye yamanzi ngaphakathi kwamaqabunga, unciphise umfutho we-cell turgor, uthuthukise ukuqina, futhi wenze amaqabunga athambe. Njengoba amanzi angaphakathi emaqabungeni ehwamuka, akhipha iphunga elinotshani, kancane kancane aveze izinto ezinuka kamnandi, ezisiza ukwakheka kwephunga.

Indlela yokulungisa: Ukubulawa kwezinga lokushisa eliphezulu kuyadingeka, kodwa izinga lokushisa akufanele libe phezulu kakhulu. Uma kungenjalo, nakuba umsebenzi we-enzyme ubhujiswa ngokushesha, izinguquko ze-physicochemical zezinye izinto emaqabunga azikwazi ukuqedwa ngesikhathi, okungahambisani nokwakhiwa kwekhwalithi ye-ultrafine yetiye powder. Inqubo yokubuna kwe-ultrafine green tea powder ingenziwa kusetshenziswa izindlela zokubuna kwesigubhu kanye nezindlela zokubuna zesitimu.

① Ukubuna kwesigubhu: Kufana nokubuna kwetiye eliluhlaza elijwayelekile. Isivinini sokujikeleza kwesilinda ngesikhathi sokuqeda singama-28r/min. Lapho izinga lokushisa enkabeni ye-outlet eyenziwe lula lifinyelela ku-95 ℃ noma ngaphezulu, inqubo yokondla i-blade iqala, futhi kuthatha imizuzu engu-4-6 ukuqedela inqubo yokuqeda.

② Ukubuna kwesitimu: Kusetshenziswa isitimu esinezinga eliphezulu lokushisa esikhiqizwe umshini obuna isitimu, umsebenzi we-enzyme emaqabunga amasha wedlula ngokungenwa ngesitimu ngokushesha. Isibonelo, umshini wokuvala inzalo we-800KE-MM3 okhiqizwa e-Japan usetshenziselwa ukuvala inzalo. Umfutho wamanzi wokuvala inzalo ngu-0.1MPa, umthamo we-steam ngu-180-210kg/h, isivinini sokudlulisa singu-150-180m/min, ukuthambekela kwesilinda ngu-4-7 °, kanti isivinini sokuzungeza isilinda ngu-34. -37r/min. Uma umswakama wamaqabunga amasha uphezulu, ukugeleza kwesitimu kufanele kulawulwe kuze kufike ku-270kg/h, isivinini sokudlulisa kufanele sibe ngu-180-200m/min, ukuthambekela kokubekwa kweshubhu okwenziwe lula kufanele kube ngu-0 ° ~4, futhi isivinini sokujikeleza kweshubhu eyenziwe lula kufanele sibe ngu-29-33r/min. Phakathi nenqubo yokubuna, ukunakwa kufanele kukhokhwe ekuhambisaneni kwezinga lokushisa le-steam, futhi izinguquko ezingazelelwe ekushiseni kufanele zigwenywe. Izindlela ezihlukene zokubuna zinemiphumela ehlukahlukene ezingxenyeni zamakhemikhali eziyinhloko emaqabunga abunayo. Itiye elihlaza elisizwa nge-microwave linokuqukethwe okuphezulu kwe-polyphenol, lilandelwa itiye elihlaza elithosiwe kanye netiye eliluhlaza elisizwa ngesitimu.

Nakuba ukubuna kwe-microwave kanye nokubuna kwesitimu kunesikhathi esifushane uma kuqhathaniswa, amaqabunga amasha asadinga ukwelashwa kokuphelelwa amanzi emzimbeni ngemva kokubuna kwesitimu, okuholela ekwehleni okukhulu kokuqukethwe kwetiye le-polyphenol phakathi nenqubo yokuphelelwa amanzi emzimbeni; Okuqukethwe kwe-amino acid kuphakeme kakhulu epanini lokuthosa nokubuna, njengoba isikhathi sokuthosa kanye nesikhathi sokubuna siside futhi i-protein hydrolysis yanele, okuqukethwe kwe-amino acid kuyanda; Okuqukethwe kwe-Chlorophyll, umusi obulala amaqabunga aluhlaza uphakeme kune-microwave ebulala amaqabunga aluhlaza, futhi i-microwave ebulala amaqabunga aluhlaza iphakeme kune-pan yokuthosa ebulala amaqabunga aluhlaza; Kunoshintsho oluncane kokuqukethwe ushukela oncibilikayo kanye nezingxenye zamanzi. Isilinganiso se-phenol/ammonia se-steam esibulewe i-ultrafine green tea powder sincane kakhulu, ngakho-ke ukunambitheka kwesitimu esibulewe i-ultrafine green tea powder kusha futhi kuthambile. Umehluko kokuqukethwe kwe-chlorophyll unquma ukuthi umbala we-steam obulawe i-ultrafine green tea powder ungcono kunalowo we-microwave ebulewe kanye nepani elithosiwe.

(4) Ngemva kokubuna komusi, okuqukethwe kwamanzi amaqabunga asusiwe kuyakhuphuka ngenxa yokushisa okuphezulu nokungena ngokushesha kwesitimu. Amaqabunga athambe futhi ahlangane kalula abe yizigaxa. Ngakho-ke, amaqabunga ahlanjululwe ngemva kokubuna kwe-steam kufanele afakwe ngokuqondile emshinini wokukhipha amanzi ukuze akhishwe, futhi apholiswe futhi aphelelwe amanzi ngomoya onamandla. Ukushaywa kwamaqabunga kufanele kwenziwe ngesivinini esiqhubekayo ukuze kuqinisekiswe ukuthi ukulahlekelwa kwamanzi kwamaqabunga aluhlaza abulewe kuphakathi, ukuze kuqinisekiswe ikhwalithi yomkhiqizo we-ultrafine wetiye eluhlaza. Uma indlela yokubulala i-roller isetshenziselwa ukucubungula i-ultrafine green tea powder, le nqubo ayidingeki.

(5) Ukuhlikihla nokusonta
Ngenxa yokuchotshozwa kokugcina kwe-ultrafine green tea powder, asikho isidingo sokucabangela indlela yokwenza lula ukubunjwa ngesikhathi sokugoqa. Isikhathi sokugoqa sifushane kunaleso setiye eliluhlaza elijwayelekile, futhi inhloso yalo enkulu ukucekela phansi amangqamuzana eqabunga nokuthuthukisa ukugcwala kwe-ultrafine green tea powder flavour. Ubuchwepheshe bokugoqa kufanele bunqunywe ngokusekelwe ekusebenzeni komshini wokugoqa, kanye neminyaka, ukuthamba, ukufana, kanye nezinga elibunayo lamaqabunga. Ukunaka okukhethekile kufanele kukhokhwe ekwazini izici zobuchwepheshe ezifana nenani lokuphakelwa kwamaqabunga, isikhathi, ingcindezi, kanye neziqu ezigoqayo ukuze kuthuthukiswe ikhwalithi yokugoqa futhi kuqinisekiswe ikhwalithi yomkhiqizo we-ultrafine green tea powder. Ukusebenzisa umshini wokugoqa ongu-6CR55 ukugingqika, kunconywa inani elifanele lokuphakela amaqabunga elingu-30kg ibhakede ngalinye noma iyunithi. Ukucindezela kanye nesikhathi, amaqabunga amathenda athatha cishe imizuzu engu-15, ngokucindezela okulula kwemizuzu ye-4, ukucindezela okunzima kwemizuzu ye-7, nokucindezela okulula kwemizuzu ye-4 ngaphambi kokukhishwa emshinini; Amaqabunga amadala athatha cishe imizuzu engu-20, kuhlanganise nemizuzu engu-5 yokucindezela ukukhanya, imizuzu engu-10 yokucindezela okukhulu, kanye neminye imizuzu engu-5 yokucindezela ukukhanya ngaphambi kokususwa emshinini; Izinga elifanele lokuxova kulapho amaqabunga egoqene kancane, ijusi yetiye iyaphuma, futhi isandla sizwakala sinamathela ngaphandle kokugoqa.

(6) Ukuhlukaniswa nokuhlolwa
Ukuhlukanisa nokuhlola kuyinqubo ebaluleke kakhulu okudingeka yenziwe ngemva kokugoqa nokusonteka. Ngenxa yokuvuza kwejusi yetiye emaqabunga agingqiwe, ijwayele ukunamathela kuma-clumps. Uma ungahlukaniswanga futhi uhlolwe, umkhiqizo omisiwe uzoba nokoma okungalingani nombala ongewona oluhlaza. Ngemva kokuqaqa nokuhlola, ubukhulu beqabunga buyafana. Khona-ke, amaqabunga ahloliwe aphinde axove ukuze kuzuzwe izinga elingaguquki lokuxova, okuzuzisa ukuthuthukisa umbala kanye nekhwalithi yemikhiqizo ye-ultrafine yetiye eluhlaza.

(7) Ukuphelelwa amanzi emzimbeni nokomisa
Ihlukaniswe yaba izigaba ezimbili: ukomiswa kokuqala kanye nokomiswa kwezinyawo, lapho inqubo yokupholisa nokuthola umswakama iyadingeka.

① Ukomisa kwasekuqaleni: Inhloso yokomisa kokuqala iyafana naleyo yokomisa kokuqala kwetiye eliluhlaza. Inqubo yokuqala yokomisa iqedwa ngaphansi kwezimo ezithile zokushisa nomswakama. Ngalesi sikhathi, ngenxa yokuqukethwe okuphezulu komswakama wamaqabunga, i-chlorophyll ibhujiswa kakhulu ngaphansi kwezimo ezinomswakama nezishisayo, futhi ukukhululwa kwezinto eziphansi ezivuthayo ezivuthayo kuyavinjelwa, okungahambisani nokuguqulwa kwekhwalithi ye-ultrafine green tea powder. . Ucwaningo luthole ukuthi ukomiswa kwe-microwave kuyindlela engcono yokomisa kokuqala kwe-ultrafine green tea powder. Le ndlela inesikhathi esifushane sokuphelelwa amanzi emzimbeni futhi inenzuzo ekuthuthukiseni izinga lokugcinwa kokuqukethwe kwe-chlorophyll kanye nekhwalithi yezinzwa ye-ultrafine green tea powder.

② Ukomiswa kwezinyawo: Inhloso yokomisa izinyawo iwukuqhubeka nokuhwamuka kwamanzi, ukwehlisa umswakama ngesikhathi sokwenza amaqabunga ube ngaphansi kuka-5%, kuyilapho uthuthukisa iphunga letiye. Kungcono ukusebenzisa indlela yokomisa i-microwave ezinyaweni ezomile. I-Microwave magnetron heat frequency: 950MHz, amandla e-microwave: 5.1kW Amandla okudlulisa: 83% amandla, ububanzi bebhande lokudlulisa: 320mm, isikhathi se-microwave: 1.8-2.0min. Kuhle ukuthi umswakama wetiye elomile ube ngaphansi kuka-5%.

(8) I-Ultrafine pulverization

Izinga lezinhlayiya ze-ultrafine ze-ultrafine green tea powder linqunywa ikakhulukazi yizici ezintathu ezilandelayo:

① Okuqukethwe komswakamo kwemikhiqizo eseqediwe kancane: Umswakamo wemikhiqizo eseqediwe kancane ecutshungulwe ngempushana yetiye eluhlaza kufanele ulawulwe ngaphansi kuka-5%. Uma uphezulu umswakama wemikhiqizo eseqediwe kancane, kuba ngcono ukuqina kwefayibha, futhi kuba nzima kakhulu ukuthi imicu nenyama yeqabunga iqhekeke ngaphansi kwamandla angaphandle.

② Indlela yokusebenzisa amandla angaphandle: Imicu nenyama yeqabunga yezitshalo zetiye ezomisiwe eziqedwe kancane zidinga ukuphulwa futhi zichotshozwe ngamandla angaphandle ukuze kwakheke izinhlayiya ze-ultrafine zetiye eliluhlaza. Ububanzi bezinhlayiya buyahlukahluka kuye ngamandla angaphandle asetshenzisiwe (indlela yokuchoboza). Kokubili ukugaya amasondo kanye nezindlela zokugaya ibhola zisetshenziselwa ukuchotshozwa ngaphansi kwesenzo samandla ajikelezayo, okungahambisani nokuphuka nokuchotshozwa kweziqu zetiye neziqu; Uhlobo lwenduku eqondile lusekelwe esimisweni sokugunda, esinomsebenzi wokugunda, ukungqubuzana, nokuklebhula. Ichoboza imicu yezitshalo zetiye ezomile kanye nenyama yamaqabunga kahle futhi inomphumela omuhle.

③ Izinga lokushisa letiye lezinto ezichotshoziwe: umbala oluhlaza kanye nezinhlayiya ezinhle yizona zinto eziyinhloko ezithinta ikhwalithi ye-ultrafine green tea powder. Enqubweni yokugaya i-ultrafine, njengoba isikhathi sokugaya sikhula, itiye lempahla echotshoziwe libhekana nokungqubuzana okukhulu, ukugunda, nokuklebhuka phakathi kwezinto ezisetshenziswayo, okukhiqiza ukushisa futhi kubangele ukuthi izinga lokushisa letiye eligayiwe likhuphuke ngokuqhubekayo. I-Chlorophyll ibhujiswa ngaphansi kwesenzo sokushisa, futhi umbala we-ultrafine green tea powder uphenduka ophuzi. Ngakho-ke, ngesikhathi senqubo yokuchoboza i-ultrafine green tea powder, izinga lokushisa letiye lezinto ezichotshoziwe kufanele lilawulwe ngokuqinile, futhi imishini yokuchoboza kufanele ifakwe idivayisi yokupholisa.
Indlela yamanje esetshenziswa kabanzi yokuchoboza i-ultrafine tea powder e-China ukuchotshozwa kokugeleza komoya. Kodwa-ke, i-ultrafine tea powder ekhiqizwa yi-air flow pulverization inezinga eliphansi lokuphulukisa, futhi ngenxa yokugeleza komoya okunesivinini esikhulu ngesikhathi sokusebenza kwe-pulverization, izingxenye eziguquguqukayo zithathwa kalula, okuholela ephunga eliphansi lomkhiqizo.
Ucwaningo luye lwabonisa ukuthi phakathi kwezindlela eziyinhloko ezisetshenziswayo njengamanje, njengokugaya amasondo, ukuchotshozwa kokugeleza komoya, ukuchotshozwa okuqandisiwe, nokugaywa kwenduku eqondile, indlela yokuchoboza induku eqondile iyona efaneleke kakhulu yokuchoboza amaqabunga etiye. Imishini yokucwenga eklanywe futhi yakhiqizwa ngokusekelwe kumgomo wokugawula induku eqondile inezikhathi ezihlukene zokucwenga ngenxa yokuthamba okuhlukile kwezinto zokusetshenziswa. Uma izinto zokusetshenziswa zindala, kuba side isikhathi sokugaywa. Imishini yokuchoboza ye-ultrafine isebenzisa isimiso sesando senduku eqondile isetshenziselwa ukuchoboza amaqabunga etiye, ngesikhathi sokuchoboza imizuzu engama-30 kanye nenani lokuphakela amaqabunga lika-15 kg.

(8) Ukufakwa komkhiqizo okuqediwe
Imikhiqizo yempushana yetiye eluhlaza ecwebezelayo inezinhlayiya ezincane futhi ikwazi kalula ukumunca umswakama ovela emoyeni ekamelweni lokushisa, okubangela ukuthi umkhiqizo uhlobe futhi wonakale ngesikhathi esifushane. Impushana yetiye egayiwe ye-ultrafine kufanele ihlanganiswe ngokushesha futhi igcinwe endaweni ebandayo enomswakama ongaphansi kuka-50% kanye nebanga lokushisa elingu-0-5 ℃ ukuze kuqinisekiswe ikhwalithi yomkhiqizo.