Ukucutshungulwa nzulu kweti – Yenziwa njani iPowder yeTea eluhlaza iMatcha

Amanyathelo okulungisa iti eluhlaza imatcha powder:

(1) Indawo yokuthengisela amagqabi amatsha
Kuyafana nokucutshungulwa kweti eluhlaza kunye nenkqubo yokusabalalisa. Sasaza amagqabi amatsha aqokelelweyo acocekileyo kancinci kwibhodi yoqalo kwindawo epholileyo nengena umoya ukuze amagqabi aphulukane nokufuma. Ubukhulu bokusabalalisa ngokubanzi buyi-5-10cm. Ixesha eliqhelekileyo lokusasaza itiye yi-8-10 iiyure ze-spring tea kunye ne-7-8 iiyure ze-autumn tea. Sasaza amagqabi amatsha kude kube amagqabi kunye namagqabi athambe kwaye umbala wamagqabi ube luhlaza obumnyama, kunye nokuncipha kobunzima be-5% ukuya kwi-20%. Ngexesha lenkqubo yokusasazeka kweqabunga elitsha, kuxhomekeke kwisantya senkqubo yokubuna, kuyimfuneko ukuba uhlale ubamba ubukhulu obuhlukeneyo kunye nenqanaba lokungena umoya weqabunga elitsha elisasazekayo, kwaye ulungelelanise ixesha lokusasazeka nangaliphi na ixesha.

(2) Unyango lokukhusela okuluhlaza
Inkqubo yokukhusela eluhlaza iqhutyelwa ngexesha lokusasazeka kweqabunga elitsha. Xa ubekwe kwiiyure ezi-2 ngaphambi kokubuna, sebenzisa umlinganiselo othile wogxininiso wokukhusela okuluhlaza kumagqabi eti entsha yonyango lobugcisa bokukhusela uhlaza, ukuvumela ukuba kusebenze kwaye kuvelise umphumo wokukhusela ohlaza. Unyango lokukhusela okuluhlaza luyimfuneko
Lumka xa uphephuka, kwaye ungabangeli umonakalo womatshini kumagqabi amatsha ukuwathintela ukuba angajiki abomvu kwaye achaphazele umgangatho we-ultrafine yeti eluhlaza.

(3) Kugqityiwe ukufotwa
Injongo yokubuna iyafana naleyo yokucubungula iti eluhlaza eqhelekileyo, ejolise ekutshabalaliseni umsebenzi we-enzymes kumagqabi amatsha, ukuthintela i-enzymatic oxidation yeekhompawundi ze-polyphenolic, ukuthintela amagqabi ukuba ajike abe bomvu, kwaye uqinisekise umbala omtsha oluhlaza kunye nesuphu ecacileyo. umbala womgubo weti. Phumeza inxalenye yamanzi ngaphakathi kwamagqabi, unciphise uxinzelelo lwe-cell turgor, uphucule ukomelela, kwaye wenze amagqabi athambe. Njengoko amanzi angaphakathi emagqabini engumphunga, akhupha ivumba lengca, ngokuthe ngcembe aveze izinto ezinuka kamnandi, ezinceda ekuyilweni kwevumba elimnandi.

umgubo wematcha oluhlaza (3)

Ubuchule bokulungisa: Ukubulala ubushushu obuphezulu kuyafuneka, kodwa ubushushu akufunekanga bube phezulu kakhulu. Ngaphandle koko, nangona umsebenzi we-enzyme utshatyalaliswa ngokukhawuleza, utshintsho lwe-physicochemical yezinye izinto emagqabini azikwazi ukugqitywa ngexesha, elingenalo ukulungelelaniswa komgangatho we-ultrafine powder powder. Inkqubo yokubuna kwe-ultrafine eluhlaza umgubo weti inokuqhutywa kusetyenziswa igubu lokubuna kunye neendlela zokubuna komphunga.

① Igubu elibunayo: Ngokufana nokubuna kweti eluhlaza eqhelekileyo. Isantya sokujikeleza kwe-cylinder ngexesha lokugqiba inkqubo yi-28r / min. Xa iqondo lokushisa eliphakathi kwe-outlet elula lifikelela kwi-95 ℃ okanye ngaphezulu, inkqubo yokutya i-blade iqala, kwaye kuthatha imizuzu emi-4-6 ukugqiba inkqubo yokugqiba.

② Ukubuna komphunga: Ukusebenzisa umphunga wobushushu obuphezulu owenziwe ngumatshini wokubuna komphunga, umsebenzi we-enzayimi kumagqabi amatsha uyagqithiswa ngokungena ngokukhawuleza komphunga. Umzekelo, umatshini wokuvala umphunga we-800KE-MM3 oveliswe eJapan usetyenziselwa ukuvala inzala. Uxinzelelo lwamanzi kwi-sterilization yomphunga ngu-0.1MPa, umthamo we-steam yi-180-210kg / h, isantya sokuhambisa yi-150-180m / min, ukuthambekela kwe-cylinder yi-4-7 °, kunye nesantya sokujikeleza kwe-cylinder yi-34. -37r/min. Ukuba ubumanzi bamagqabi amatsha buphezulu, ukuhamba komphunga kufuneka kulawulwe ukuya kuthi ga kwi-270kg / h, isantya sokuhambisa kufuneka sibe yi-180-200m/min, ukuthambekela kokubekwa kwetyhubhu eyenziwe lula kufuneka kube yi-0 ° ~ 4, kwaye isantya sokujikeleza ityhubhu eyenziwe lula kufuneka ibe yi-29-33r / min. Ngethuba lenkqubo yokubuna, ingqwalasela kufuneka ihlawulwe ukuhambelana kobushushu be-steam, kwaye utshintsho ngokukhawuleza kwiqondo lokushisa kufuneka lugwenywe. Iindlela ezahlukeneyo zokubuna zineempembelelo ezahlukeneyo kwizinto eziphambili zekhemikhali kumagqabi abunayo. I-Microwave encediswa yiti eluhlaza inomxholo ophezulu wepolyphenol, ilandelwa yiti eluhlaza eqhotsiweyo kunye neti eluhlaza encediswa ngumphunga.

Nangona i-microwave ibuna kunye nokubuna komphunga kunexesha elifutshane, amagqabi amatsha kusafuneka afumane unyango lokuphelelwa ngamanzi emzimbeni emva kokubuna komphunga, okukhokelela ekwehleni okukhulu komxholo weti yepolyphenol ngexesha lenkqubo yokuphelelwa ngamanzi emzimbeni; Umxholo we-amino acid uphezulu kwi-pan yokuqhotsa kunye nokubuna, njengoko i-pan yokuqhotsa kunye nexesha lokubuna lide kwaye i-protein hydrolysis yanele, umxholo we-amino acid uyanda; Umxholo weChlorophyll, umphunga obulala amagqabi aluhlaza ungaphezulu kune-microwave ebulala amagqabi aluhlaza, kunye ne-microwave ebulala amagqabi aluhlaza iphezulu kune-pan yokuqhotsa ebulala amagqabi aluhlaza; Kukho utshintsho oluncinci kumxholo weeshukela ezinyibilikayo kunye nezicatshulwa zamanzi. Umlinganiselo wephenol/ammonia womphunga obulewe yi-ultrafine eluhlaza umgubo weti yeyona incinci, ke incasa yomphunga obulewe yi-ultrafine yomgubo weti eluhlaza iyatsha kwaye ithambile ngakumbi. Umahluko kumxholo we-chlorophyll umisela ukuba umbala womphunga obulewe yi-ultrafine umgubo weti eluhlaza ungcono kunalowo we-microwave ebulewe kunye nepani eqhotsiweyo.

umgubo wematcha oluhlaza (2)

(4) Emva kokubuna komphunga, umthamo wamanzi wamagqabi akhutshiweyo uyanda ngenxa yobushushu obuphezulu kunye nokungena ngokukhawuleza komphunga. Amagqabi athambe kwaye ngokulula anamathele kunye abe yimbumba. Ngoko ke, amagqabi ahlanjululweyo emva kokubuna komphunga kufuneka afakwe ngqo kumatshini wokukhupha amanzi ukuze akhuphe, kwaye aphole kwaye aphelelwe ngamanzi ngomoya onamandla. Ukubetha kweqabunga kufuneka kuqhutywe ngesantya esingaguqukiyo ukuze kuqinisekiswe ukuba ukulahleka kwamanzi amagqabi ahlaza abuleweyo kuphakathi, ukwenzela ukuba kuqinisekiswe umgangatho wemveliso ye-ultrafine ye-green tea powder. Ukuba indlela yokubulala i-roller isetyenziselwa ukucubungula i-ultrafine powder tea powder, le nkqubo ayifuni.

(5) Ukuhlikihla nokujija
Ngenxa yokutyunyuzwa kokugqibela kwe-ultrafine ye-tea powder eluhlaza, akukho mfuneko yokuqwalasela indlela yokuququzelela ukubunjwa ngexesha lenkqubo yokuqengqeleka. Ixesha lokuqengqeleka lifutshane kunelo leti yesiqhelo eluhlaza, kwaye eyona njongo iphambili kukutshabalalisa iiseli zeqabunga kunye nokwandisa incasa ye-ultrafine ye-green tea powder flavour. Itekhnoloji yokuqengqeleka kufuneka imiselwe ngokusekelwe ekusebenzeni komatshini wokuqengqeleka, kunye nobudala, ukuthamba, ukufana, kunye nomgangatho wokubuna kwamagqabi. Ingqwalasela ekhethekileyo kufuneka ihlawulwe ekulawuleni imiba yobugcisa efana nesixa sokutya kwamagqabi, ixesha, uxinzelelo, kunye nesidanga sokuqengqeleka ukuze kuphuculwe umgangatho wokuqengqeleka kunye nokuqinisekisa umgangatho wemveliso ye-ultrafine eluhlaza umgubo weti. Ukusebenzisa umatshini wokuqengqeleka we-6CR55 ukuqengqeleka, umlinganiselo ofanelekileyo wokutyisa amagqabi angama-30kg ngebhakethi nganye okanye iyunithi iyacetyiswa. Uxinzelelo kunye nexesha, amaqabunga amathenda athatha malunga nemizuzu ye-15, ngoxinzelelo olulula lwemizuzu ye-4, uxinzelelo olunzima lwemizuzu ye-7, kunye noxinzelelo olulula lwemizuzu emi-4 ngaphambi kokususwa kumatshini; Amaqabunga amadala athatha malunga nemizuzu ye-20, kubandakanywa nemizuzu emi-5 yoxinzelelo olulula, imizuzu eyi-10 yoxinzelelo olunzima, kunye nenye imizuzu emi-5 yokucinezela ukukhanya ngaphambi kokuba isuswe kumatshini; Iqondo elifanelekileyo lokuxova kuxa amagqabi egobile kancinci, incindi yeti iyaphuma, kwaye isandla siziva sincangathi ngaphandle kokugoba.

umgubo wematcha oluhlaza (4)

(6) Ukwahlula kunye nokuhlolwa
Ukwahlula kunye nokuhlola yinkqubo ebaluleke kakhulu ekufuneka iqhutywe emva kokuqengqeleka kunye nokujija. Ngenxa yokuvuza kwejusi yeti kumagqabi aqengqelekiyo, ithande ukuncamathela kwi-clumps. Ukuba ayihlukaniswanga kwaye ihlolwe, imveliso eyomileyo iya kuba nokoma okungalinganiyo kunye nombala ongekho luhlaza. Emva kokuqhaqha kunye nokuhlolwa, ubukhulu beqabunga bufana ngokusisiseko. Emva koko, amagqabi akhuselweyo axovwe kwakhona ukuze afumane idigri ehambelanayo yokuxova, eluncedo ekuphuculeni umbala kunye nomgangatho weemveliso ze-ultrafine ze-tea eluhlaza.

(7) Ukuphelelwa ngamanzi emzimbeni nokomisa
Ikwahlulwe ibe ngamanqanaba amabini: ukomiswa kokuqala kunye nokumisa unyawo, apho inkqubo yokupholisa kunye nokubuyisela umswakama kufuneka.

① Ukomisa kwasekuqaleni: Injongo yokomisa okokuqala iyafana naleyo yokomisa okokuqala kweti eluhlaza. Inkqubo yokuqala yokomisa igqitywe phantsi kweemeko ezithile zokushisa kunye nokufuma. Ngeli xesha, ngenxa yokufuma okuphezulu kwamagqabi, i-chlorophyll itshatyalaliswa kakhulu phantsi kweemeko ezimanzi kunye nezishushu, kwaye ukukhutshwa kwezinto ezivumba ezibilisayo kuyathintelwa, okungahambelani nokuguqulwa komgangatho we-ultrafine eluhlaza umgubo weti. . Uphando lufumanise ukuba ukomiswa kwi-microwave yeyona ndlela ingcono yokomisa okokuqala komgubo weti oluhlaza. Le ndlela inexesha elifutshane lokuchithwa kwamanzi kwaye inenzuzo ekuphuculeni izinga lokugcinwa kwe-chlorophyll kunye nomgangatho we-sensory ye-ultrafine powder tea powder.

② Ukomiswa kweenyawo: Injongo yokomisa unyawo kukuqhubeka nokuphuphuma kwamanzi, ukunciphisa umthamo wokufuma ngexesha lokwenziwa kwamagqabi ukuya ngaphantsi kwe-5%, ngelixa uphuhlisa iphunga leti. Kungcono ukusebenzisa indlela yokomisa i-microwave kwiinyawo ezomileyo. Microwave magnetron ukufudumeza frequency: 950MHz, microwave amandla: 5.1kW Amandla Transmission: 83% amandla, ibhanti lokuhambisa ububanzi: 320mm, ixesha microwave: 1.8-2.0min. Kucetyiswa ukuba ubumanzi beti eyomileyo bube ngaphantsi kwe-5%.

imatcha powder eluhlaza (1)

(8) Ukucolwa ngokucokisekileyo

Umgangatho wamasuntswana e-ultrafine omgubo weti eluhlaza umiselwa ikakhulu zezi zinto zintathu zilandelayo:

① Isiqulatho sokufuma seemveliso ezingagqitywanga: Isiqulatho sokufuma seemveliso ezingagqitywanga esenziwe nge-ultrafine yomgubo weti eluhlaza kufuneka ulawulwe ngaphantsi kwe-5%. Okukhona uphezulu ukufuma kweemveliso ezigqityiweyo, kokukhona ukuqina kwefayibha, kwaye kuba nzima ukuba imicu kunye nenyama yamagqabi iphuke phantsi kwamandla angaphandle.

② Indlela yokusetyenziswa kwamandla angaphandle: Iintsinga kunye nenyama yamagqabi yezityalo zeti ezomileyo ezigqityiweyo kufuneka zophulwe kwaye zityunyuzwe ngamandla angaphandle ukwenza amasuntswana e-ultrafine omgubo weti oluhlaza. Ububanzi bamaqhekeza buhluka ngokuxhomekeke kumandla angaphandle asetyenzisiweyo (indlela yokutyumza). Zombini iindlela zokugaya ivili kunye nebhola zisetyenziselwa ukutyumza phantsi kwesenzo samandla ajikelezayo, okungenakulungelelaniswa nokuqhekeka kunye nokutyunyuzwa kweeti zeti kunye neziqu; Uhlobo lwentonga ethe tye lusekelwe kumgaqo wokugoba, onemisebenzi yokucheba, ukukhuhlana, nokukrazula. Ityumza imicu eyomileyo yesityalo seti kunye nenyama yamagqabi ngokucokisekileyo kwaye inefuthe elihle.

③ Ubushushu beti yezinto ezichotshoziweyo: umbala oluhlaza kunye namasuntswana amahle zizinto eziphambili ezichaphazela umgangatho we-ultrafine ye-tea powder eluhlaza. Kwinkqubo yokugaya i-ultrafine, njengoko ixesha lokusila likhula, iti yezinto ezityumziweyo ifumana ukukhuhlana okukhulu, ukucheba, kunye nokukrazula phakathi kwemathiriyeli, eyenza ubushushu kwaye ibangele ukuba ubushushu beti etyumkileyo buhlale buphakama. I-Chlorophyll itshatyalaliswa phantsi kwesenzo sobushushu, kwaye umbala we-ultrafine eluhlaza weti powder ujika ube tyheli. Ngoko ke, ngexesha lenkqubo yokutyumza i-ultrafine i-powder eluhlaza, ukushisa kwe-tea yezinto ezichotshoziweyo kufuneka kulawulwe ngokungqongqo, kwaye izixhobo zokutyumza kufuneka zixhotyiswe ngesixhobo sokupholisa.
Indlela esetyenziswa kakhulu ngoku yokutyumza umgubo weti ye-ultrafine e-China kukutyumza ukuhamba komoya. Nangona kunjalo, i-ultrafine i-powder yeti eveliswa yi-air flow pulverization ineqondo eliphantsi lokucolwa, kwaye ngenxa yokuhamba komoya okunesantya esiphezulu ngexesha lomsebenzi wokucolwa, izinto eziguquguqukayo zithathwa ngokulula, okukhokelela kwivumba eliphantsi lemveliso.
Uphando lubonise ukuba phakathi kweendlela eziphambili ezisetyenziswayo ngoku, njengokungqusha ivili, ukutyunyuzwa komoya, ukutyunyuzwa komkhenkce, kunye nokubethelwa ngentonga ethe ngqo, eyona ndlela ifanelekileyo yokutyumza amagqabi eti. Isixhobo sokugutyula siyilwe kwaye senziwa ngokusekwe kumgaqo wokubethelwa ngentonga ethe tye sinamaxesha awohlukeneyo okucolwa kwe-ultrafine ngenxa yokuthamba okwahlukileyo kwemathiriyeli ekrwada. Okukhona izinto ezikrwada zindala, kokukhona ixesha lokucolwa linde. Isixhobo esiqhekezayo se-ultrafine sisebenzisa umgaqo wesando sentonga echanekileyo sisetyenziselwa ukutyumza amaqabunga eti, kunye nexesha eliqhekezayo lemizuzu engama-30 kunye nenani lokutya kweqabunga le-15 kg.

(8) Ukupakishwa kwemveliso egqityiweyo
Iimveliso ze-Ultra ze-green tea powder zinamasuntswana amancinci kwaye ziyakwazi ngokulula ukufunxa ukufuma emoyeni kwiqondo lokushisa legumbi, kubangela ukuba imveliso idibanise kwaye yonakalise ngexesha elifutshane. Umgubo weti ocutshungulweyo kufuneka ukhawuleze upakishwe kwaye ugcinwe kwindawo ebandayo enobushushu obungaphantsi kwe 50% kunye noluhlu lobushushu obuphakathi kwe 0-5 ℃ ukuqinisekisa umgangatho wemveliso.


Ixesha lokuposa: Nov-18-2024