Intambwe zo gutunganya ifu yicyayi kibisi:

(1) Ahantu h'ibabi hashya
Kimwe nicyayi kibisi gutunganya no gukwirakwiza. Gukwirakwiza amababi meza yegeranijwe neza ku rubaho rw'imigano ahantu hakonje kandi uhumeka kugirango amababi atakaze neza. Gukwirakwiza umubyimba muri rusange ni 5-10cm. Igihe gisanzwe cyo gukwirakwiza icyayi ni amasaha 8-10 yicyayi cyimpeshyi namasaha 7-8 yicyayi cyizuba. Gukwirakwiza amababi mashya kugeza amababi n'amababi byoroshye kandi ibara ry'amababi ryijimye icyatsi kibisi, hamwe no gutakaza ibiro 5% kugeza 20%. Mugihe cyo gukwirakwiza amababi mashya, bitewe numuvuduko wibikorwa byumye, birakenewe guhora dusobanukiwe nubunini butandukanye hamwe nu mwuka uhumeka wamababi mashya akwirakwira, kandi ugahindura igihe cyo gukwirakwiza umwanya uwariwo wose.

(2) Kuvura icyatsi kibisi
Gahunda yo gukingira icyatsi ikorwa mugihe cyo gukwirakwiza amababi mashya. Iyo ushyizwe mumasaha 2 mbere yo gukama, shyiramo igipimo runaka cyokwirinda icyatsi kibisi kumababi yicyayi mashya kugirango uvure ikoranabuhanga ryicyatsi kibisi, ubemerera gukora kandi bitange ingaruka zo gukingira icyatsi. Kuvura icyatsi kibisi birakenewe
Witondere mugihe uhindagurika, kandi ntugateze kwangirika kwamababi mashya kugirango wirinde guhinduka umutuku kandi bigira ingaruka kumiterere yifu yicyayi ya ultrafine.

(3) Kurangiza amashusho
Intego yo gukama ni kimwe no gutunganya icyayi gisanzwe kibisi, kigamije gusenya ibikorwa bya enzymes mumababi mashya, gukumira okiside ya enzymatique yibintu bya polifenolike, kubuza amababi guhinduka umutuku, no kwemeza ibara ryicyatsi kibisi hamwe nisupu isukuye. ibara ry'ifu y'icyayi. Guhumura igice cyamazi imbere yamababi, kugabanya umuvuduko wa turgor selile, kongera imbaraga, no gutuma amababi yoroshye. Mugihe amazi ari mumababi ashira, asohora impumuro nziza, agenda ahishura buhoro buhoro ibintu bihumura neza, bifasha gukora impumuro nziza.

Ubuhanga bwo gukosora: Birakenewe kwica ubushyuhe bwinshi, ariko ubushyuhe ntibukwiye kuba hejuru cyane. Bitabaye ibyo, nubwo ibikorwa bya enzyme byangiritse vuba, impinduka za fiziki-chimique yibindi bintu biri mumababi ntishobora kurangira mugihe, ibyo bikaba bidahuye nogukora ubwiza bwifu yicyayi ultrafine. Inzira yo gukama ifu yicyayi ya ultrafine yicyatsi irashobora gukorwa hifashishijwe uburyo bwo gukama ingoma hamwe nuburyo bwumye.

Ingoma yumye: Bisa no gukama icyayi kibisi. Umuvuduko wo kuzunguruka wa silinderi mugihe cyo kurangiza ni 28r / min. Iyo ubushyuhe buri hagati yisoko ryoroheje bugera kuri 95 ℃ cyangwa hejuru, gahunda yo kugaburira icyuma iratangira, kandi bifata iminota 4-6 kugirango urangize inzira.

Ing Kuma yumye: Ukoresheje umwuka wubushyuhe bwo hejuru ukorwa na mashini yumisha, ibikorwa bya enzyme mumababi mashya byanyuze mumashanyarazi yihuta. Kurugero, imashini ya 800KE-MM3 yamashanyarazi ikorerwa mubuyapani ikoreshwa muguhagarika. Umuvuduko wamazi yo guhagarika amavuta ni 0.1MPa, ubwinshi bwamazi ni 180-210kg / h, umuvuduko wo gutwara ni 150-180m / min, impinduramatwara ya silinderi ni 4-7 °, naho umuvuduko wo kuzunguruka wa silinderi ni 34 -37r / min. Niba ubuhehere buri mumababi mashya ari menshi, umuvuduko wamazi ugomba kugenzurwa kugeza kuri 270kg / h, umuvuduko wo gutwara ugomba kuba 180-200m / min, impengamiro yo gushyira imiyoboro yoroshye igomba kuba 0 ° ~ 4, kandi umuvuduko wo kuzenguruka umuyoboro woroshye ugomba kuba 29-33r / min. Mugihe cyumye, hagomba kwitonderwa guhoraho kwubushyuhe bwamazi, kandi hagomba kwirindwa impinduka zitunguranye zubushyuhe. Uburyo butandukanye bwo gukama bugira ingaruka zitandukanye kubintu nyamukuru bigize imiti mumababi yumye. Microwave ifasha icyayi kibisi gifite polifenol nyinshi, ikurikirwa nicyayi gikaranze icyayi kibisi hamwe nicyayi gifasha icyayi kibisi.

Nubwo microwave yumye hamwe no gukama bigira igihe gito ugereranije, amababi mashya aracyakeneye kuvurwa umwuma nyuma yo gukama, bigatuma igabanuka ryicyayi cya polifenol mugihe cyamazi yo kubura umwuma; Amavuta acide ya amino ni menshi mugukaranga no gukama, kuko isafuriya yo gukara no gukama ni ndende kandi hydrolysis ya protein irahagije, aside amine iriyongera; Ibirimo bya Chlorophyll, amavuta yica amababi yicyatsi aruta microwave yica amababi yicyatsi, naho microwave yica amababi yicyatsi iruta ifiriti yica amababi yicyatsi; Hano hari impinduka nke mubirimo isukari ibora hamwe nibikomoka kumazi. Ikigereranyo cya phenol / ammonia cyamazi yishe ifu yicyayi ya ultrafine nicyatsi gito, kuburyo uburyohe bwamazi bwishe ifu yicyayi ya ultrafine icyatsi nicyiza kandi cyoroshye. Itandukaniro riri muri chlorophyll ryerekana ko ibara ryamazi yishe ifu yicyayi ya ultrafine icyatsi cyiza kuruta icya microwave yiciwe hamwe nisafuriya ikaranze yishe.

. Amababi yoroshye kandi byoroshye gufatana hamwe. Kubwibyo rero, amababi yataye nyuma yo gukama agomba gushyirwa mu mashini yangiza kugirango akureho, hanyuma akonje kandi akanabura umuyaga mwinshi. Gukubita amababi bigomba gukorwa ku muvuduko uhoraho kugira ngo amazi y’amababi y’icyatsi yiciwe aringaniye, kugira ngo hamenyekane ubwiza bw’ibicuruzwa by’icyayi cyitwa ultrafine. Niba uburyo bwo kwica bwa roller bwakoreshejwe mugutunganya ifu yicyayi ya ultrafine, iyi nzira ntabwo isabwa.

(5) Kunyunyuza no kugoreka
Bitewe no kumenagura bwa nyuma ifu yicyayi ya ultrafine yicyatsi kibisi, nta mpamvu yo gutekereza uburyo bworoshye bwo gushiraho mugihe cyo kuzunguruka. Igihe cyo kuzunguruka ni kigufi kuruta icyayi gisanzwe kibisi, kandi intego yacyo nyamukuru ni ugusenya utubabi twamababi no kongera ubunini bwicyayi cyicyayi cya ultrafine. Ikoranabuhanga rizunguruka rigomba kugenwa hashingiwe ku mikorere ya mashini izunguruka, hamwe n'imyaka, ubwuzu, uburinganire, hamwe n'ubwiza bw'amababi. Hagomba kwitabwaho cyane cyane kumenya ibijyanye na tekiniki nko kugaburira amababi, igihe, igitutu, n’impamyabumenyi kugira ngo bizamure ubuziranenge no kwemeza ibicuruzwa by’ifu y’icyayi ya ultrafine. Ukoresheje imashini ya 6CR55 yo kuzunguruka, birasabwa kugaburira amababi akwiye ya 30kg ku ndobo cyangwa igice. Umuvuduko nigihe, amababi meza atwara iminota 15, hamwe numuvuduko wumucyo muminota 4, umuvuduko mwinshi muminota 7, numuvuduko wumucyo muminota 4 mbere yo gukurwa mumashini; Amababi ashaje afata iminota igera kuri 20, harimo iminota 5 yo gukanda urumuri, iminota 10 yo gukanda cyane, nindi minota 5 yumucyo mbere yo gukurwa mumashini; Urwego rukwiye rwo gukata ni mugihe amababi yagoramye gato, umutobe wicyayi urasohoka, kandi ukuboko kwumva gufatanye nta gufatana.

(6) Gutandukanya no kwerekana
Gutandukanya no kwerekana ni inzira yingenzi cyane igomba gukorwa nyuma yo kuzunguruka no kugoreka. Bitewe no kumeneka umutobe wicyayi mumababi yazunguye, birashoboka cyane kwizirika mumutwe. Niba bidatandukanijwe kandi byerekanwe, ibicuruzwa byumye bizagira umwuma utaringaniye hamwe nibara ritari icyatsi. Nyuma yo gusenya no kwerekana, ingano yamababi ni imwe. Noneho, ibibabi byerekanwe byongeye gukubitwa kugirango bigere ku ntera ihamye yo guteka, bifite akamaro mu kuzamura ibara nubwiza bwibicuruzwa byifu yicyayi ultrafine.

(7) Umwuma no gukama
Igabanijwemo ibyiciro bibiri: gukama kwambere no gukama ibirenge, mugihe hakenewe inzira yo gukonjesha nubushuhe.

Kuma byambere: Intego yo gukama kwambere ni kimwe no gukama kwambere icyayi kibisi. Uburyo bwambere bwo kumisha bwarangiye mubihe byubushyuhe nubushuhe. Muri iki gihe, kubera ubuhehere buri hejuru y’amababi, chlorophyll irasenywa cyane mu gihe cy’ubushyuhe n’ubushyuhe, kandi irekurwa ry’ibintu byiza bya aromatiya bitetse birabangamiwe, bikaba bidafasha guhindura ireme ry’ifu y’icyayi ya ultrafine. . Ubushakashatsi bwerekanye ko gukama microwave ari uburyo bwiza bwo kumisha bwa mbere ifu yicyayi ya ultrafine. Ubu buryo bufite igihe gito cyo kubura umwuma kandi ni ingirakamaro mu kuzamura igipimo cya chlorophyll hamwe nubwiza bwubwonko bwa ultrafine icyayi kibisi.

Kuma ibirenge: Intego yo kumisha ibirenge ni ugukomeza guhumeka amazi, kugabanya ubuhehere mugihe cyibabi bikora munsi ya 5%, mugihe uteza impumuro yicyayi. Nibyiza gukoresha uburyo bwo gukama microwave kubirenge byumye. Microwave magnetron yo gushyushya inshuro: 950MHz, ingufu za microwave: 5.1kW Imbaraga zo kohereza: ingufu za 83%, ubugari bwumukandara: 320mm, igihe cya microwave: 1.8-2.0min. Nibyiza ko ubuhehere bwicyayi cyumye butaba munsi ya 5%.

(8) Ultrafine pulverisation

Ubwiza bwibice bya ultrafine byifu yicyayi ya ultrafine bigenwa ahanini nibintu bitatu bikurikira:

Content Ibirungo bikomoka ku gice cya kabiri kirangiye: Ubushuhe bwibicuruzwa bitarangiye bitunganijwe hamwe nifu yicyayi ya ultrafine bigomba kugenzurwa munsi ya 5%. Iyo hejuru yubushyuhe bwibicuruzwa byarangije igice, niko gukomera kwa fibre, kandi biragoye ko fibre ninyama zamababi bimeneka munsi yimbaraga zo hanze.

Method Uburyo bwo gukoresha imbaraga zo hanze: Fibre hamwe ninyama zamababi byicyayi cyumye cyarangije gukenera bigomba kumeneka no kumenagurwa nimbaraga zo hanze kugirango habeho uduce duto twa ultrafine yifu yicyayi kibisi. Diameter yibice biratandukanye bitewe nimbaraga zo hanze zikoreshwa (uburyo bwo guhonyora). Byombi gusya ibiziga hamwe no gusya imipira bikoreshwa mukujanjagura hifashishijwe imbaraga zuzunguruka, zidafasha kuvunika no kumenagura ibiti byicyayi nibiti; Ubwoko bw'inkoni igororotse bushingiye ku ihame ryo ku nyundo, rifite imirimo yo kogosha, guterana, no gutanyagura. Ijanjagura fibre yicyayi yumye hamwe ninyama zamababi neza kandi bifite ingaruka nziza.

③ Ubushyuhe bwicyayi cyamenetse: ibara ryicyatsi nuduce twiza nibintu byingenzi bigira ingaruka kumiterere yifu yicyayi ya ultrafine. Mugihe cyo gusya ultrafine, uko igihe cyo gusya kigenda cyiyongera, icyayi kijanjaguritse kigenda giterana cyane, kogosha, no gutanyagura hagati yibikoresho, bitanga ubushyuhe kandi bigatuma ubushyuhe bwicyayi cyavunitse gikomeza kwiyongera. Chlorophyll yangiritse bitewe nubushyuhe, kandi ibara ryifu yicyayi ya ultrafine ihinduka umuhondo. Kubwibyo, mugihe cyo kumenagura ifu yicyayi ultrafine icyatsi kibisi, ubushyuhe bwicyayi cyamenetse bugomba kugenzurwa cyane, kandi ibikoresho byo kumenagura bigomba kuba bifite ibikoresho bikonjesha.
Ubu buryo bukoreshwa cyane mu kumenagura ifu yicyayi ya ultrafine mubushinwa ni uguhonyora ikirere. Nyamara, ifu yicyayi ya ultrafine ikorwa no guhumeka ikirere ifite urwego rwo hasi rwa pulverisation, kandi kubera umuvuduko mwinshi ugereranije numuvuduko mwinshi mugihe cyo gukora pulverisation, ibice bihindagurika bikurwaho byoroshye, bikavamo impumuro nziza yibicuruzwa.
Ubushakashatsi bwerekanye ko muburyo bwingenzi bukoreshwa muri iki gihe, nko gusya ibiziga, guhonyora ikirere, guhonyora imbeho, no gukubita inkoni igororotse, uburyo bwo guhonyora inkoni igororotse ni bwo buryo bwiza bwo kumena amababi y’icyayi. Ibikoresho bya pulverisation byateguwe kandi bikozwe bishingiye ku ihame ryo gukubita inkoni igororotse bifite ibihe bitandukanye bya ultrafine pulverisation bitewe nubwiza butandukanye bwibikoresho fatizo. Kera ibikoresho fatizo, igihe kinini cya pulverisation. Ibikoresho byo kumenagura ultrafine ukoresheje ihame ryinyundo igororotse ikoreshwa mu kumenagura amababi yicyayi, mugihe cyo kumenagura iminota 30 nigaburo ryibabi rya kg 15.

(8) Ibicuruzwa byarangiye
Ultra nziza yicyayi cyicyatsi kibisi gifite uduce duto kandi birashobora gukurura byoroshye ubuhehere buturuka kumuyaga mubushyuhe bwicyumba, bigatuma ibicuruzwa byangirika bikangirika mugihe gito. Ifu yicyayi ya ultrafine igomba gutekerezwa vuba ikabikwa mububiko bukonje hamwe nubushyuhe bugereranije buri munsi ya 50% hamwe nubushyuhe bwa 0-5 ℃ kugirango ibicuruzwa bibe byiza.